Product Overview
This machine is developed for factories that need accurate visual counting for tablets and capsules under real production conditions, not just lab testing.
It combines a dual-channel vision system with a triple-stage vibration feeding structure, supporting stable counting speeds up to 12,000 pcs/min.
It is commonly used for tablets, capsules, small pills, and irregular solid products, especially in GMP and CE regulated production environments.
Why Customers Choose This Machine
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Works in real production environments
Handles dust and lighting changes without frequent manual adjustment.
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Triple-layer vibration feeding system
Keeps materials moving in single layers and reduces double pieces or jamming during operation.
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316L stainless steel contact parts
All product-contact parts are made of 316L stainless steel with polished surface (Ra ≤ 0.8μm), suitable for pharmaceutical use.
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Easy integration with existing lines
Standard RS485 and Ethernet interfaces allow connection with most packing or control systems.
Core Technology
Vibration Feeding System
The machine uses a three-stage vibration structure instead of a single feeding tray.
In actual use, this helps:
- keep materials in single-layer flow
- reduce blocking and overlapping
- handle different shapes and sticky materials more smoothly
Supports:
- Capsules (#0–5)
- Tablets (φ3–23mm)
- Small pills (φ2–12mm)
Frequency adjustment: 0–50Hz
Vision Counting System
The system uses two industrial cameras with LED lighting compensation.
In production, it focuses on:
- detecting broken or empty pieces
- identifying double overlapping products
- keeping stable counting during long operation
Response time is around 0.1s, suitable for continuous production lines.
Technical Specifications
| Item |
Value |
| Max Speed |
12,000 pcs/min |
| Count Range |
1–9999 pcs |
| Product Type |
Tablets / Capsules / Pills |
| Tablet Size |
φ3–23mm |
| Capsule Size |
#0–5 |
| Air Supply |
0.6 MPa |
| Power Supply |
AC220V 50/60Hz |
| Power |
1.2 kW |
| Machine Weight |
650 kg |
Applications
- Tablet and capsule filling lines
- Nutritional supplement production (vitamins, fish oil, probiotics, gummies)
- Production lines requiring visual counting of tablets and capsules
- Small solid or irregular products requiring accurate counting before bottling
Compliance & Documentation
- GMP-compliant design
- CE certified system
- IQ / OQ / PQ documents available upon request
- Full English operation manual included
- Material certificates for 316L stainless steel parts
Service & Support
- Modular structure for easy maintenance and cleaning
- Standard spare parts available for fast replacement and shipping
- On-site installation support available upon request for overseas projects
Customer Cases
- Germany: improved counting stability during long production runs
- USA: eliminated double-counting in high-volume bottling lines
- Southeast Asia: integrated into MES-controlled packaging systems
FAQ
Q1: Can it handle different capsule and tablet sizes?
Yes, but settings need to be adjusted depending on product size.
Q2: Can it connect to existing production lines?
Yes, it supports RS485 and Ethernet interfaces for integration.
Q3: What is the delivery time?
Usually 9 weeks depending on configuration and order quantity.
Q4: Do you provide installation support?
Yes, on-site engineer support is available upon request for overseas customers.
